Process

Discover Our Integrated Production Process

Efficiency and quality in every production stage

01

IQC Material

Inspection of raw material quality to ensure that the materials used meet established standards and specifications.

02

Prepare Material

Preparation of necessary materials for the production process, ensuring availability and suitability of materials according to production requirements.

03

Writing IC Flash

Programming IC Flash chips with required data to ensure component performance aligns with desired specifications.

04

Process SMT

Mounting small electronic components onto printed circuit boards (PCBs) using Surface Mount Technology (SMT) for efficiency and precision.

05

Process AI

Inserting components using Automated Insertion (AI) technology to enhance speed and accuracy in placing components on PCBs.

06

Process Repair

Repairing components or circuit boards that have been damaged or found non-compliant during previous production stages.

07

OQC SMT & AI

Quality Control (QC) to ensure all components mounted using SMT and AI methods function correctly and meet standards.

08

Manual Insert PBA

Manually inserting components onto printed circuit boards (PCBs) that cannot be installed by automated machines.

09

Function Test

Functional testing to ensure all components in the final product operate correctly according to specified requirements.

10

Assembly Process

Assembling components into a finished product, ensuring all parts are correctly installed and comply with procedures.

11

Final Test

Conducting final testing to verify the overall functionality of the product and adherence to quality standards before shipment.

12

Verify OQC Visual

Visual verification by Quality Control (OQC) to ensure there are no physical or visual defects on the finished product.

13

Aging Test

Testing product durability by operating it over a specified period to ensure quality and reliability under real-world conditions.

14

Final Packing

Final packaging process to ensure product safety during shipment and compliance with established packaging standards.

Production Line

An integrated process from SMT, Auto Insert, PBA, to Final Assembly ensures high-quality and efficient production

SMT

  • 9 Line ( Cream 8 Line, Bonding 1 Line)
  • CAPA : 350M Point / Month

Auto Insert

  • 9 Line ( AXI 3L, RAD 3L, JW 2L, SQ 1L )
  • CAPA RADIAL : 5.2M Points / Month (UPH 220ea)
  • CAPA AXIAL : 6.3M Points / Month (UPH 252ea)

PBA

  • 3 Line ( Wave Soldering )
  • CAPA : 235K Points / Month (UPH 210ea)

Final Assembly

– 3 Line ( Chassis Assembly )
– CAPA : 600K Points / Month

Have A Business Idea In Your Mind?

Contact Us and Get the Best EMS Solution for Your Business!